光纖激光器切割金屬的速度和厚度是多少?
在自動化金屬加工的早期,企業(yè)主通常傾向于購買一臺初級數(shù)控等離子切割工作臺或水射流切割機來粗切厚金屬,以及一臺精細數(shù)控等離子切割機來精確切割薄金屬。隨著金屬加工中對制造安全和環(huán)境保護的需求,YAG 和 CO2 激光切割機 激光切割機開始進入市場,將金屬切割質(zhì)量提升到一個新的水平。而且激光比等離子和水射流更環(huán)保、更安全,不需要耗材。然而,YAG 和二氧化碳激光器都有各自的局限性,例如投資成本高、切割厚度有限,甚至速度不如等離子。此時,一種新型的 激光金屬切割系統(tǒng) 推出的光纖激光切割機,是專業(yè)的金屬切割機,無論是質(zhì)量、速度還是厚度,隨著激光功率的變化,都達到了前所未有的高度,高精度、高質(zhì)量、速度快、成本低、使用方便、全自動化等特點和優(yōu)勢,使其成為管材和板材加工領(lǐng)域的獨角獸。
光纖激光切割機是一種新型的高精度金屬切割系統(tǒng),它使用數(shù)控控制器驅(qū)動激光頭根據(jù)設(shè)計的布局文件切割金屬,從而實現(xiàn)小型企業(yè)和工業(yè)制造中金屬制造的自動化。 1mm 不銹鋼,超過 100mm 碳鋼,甚至是黃銅、銅、鋁、金和銀等高反射性金屬,它都可以輕松切割,使用不同的工作氣體(包括空氣、氮氣和氧氣)來創(chuàng)建光滑的輪廓。無論是金屬板、管材還是特殊型材,光纖激光機都能夠切割出精確而干凈的形狀。
面對如此強大的切割工具,你是否想知道它能切割多厚的金屬?切割速度的局限性是什么?各種激光功率在切割金屬厚度和速度方面表現(xiàn)如何?下面是一份針對初學者和專家的實用指南,讓我們從各種金屬材料、工作氣體、激光功率、切割厚度和速度等方面進行詳細分析。
光纖激光切割碳鋼厚度及速度和功率圖表
碳鋼是碳含量在0.02%至2%之間的鐵碳合金。
光纖激光器可以切割的碳鋼包括低碳鋼(低碳鋼)、中碳鋼(M2鋼)和高碳鋼(工具鋼)。
光纖激光切割機可以輕松切割碳鋼,范圍從 1mm 結(jié)束 200mm 速度從 0.12 米/分鐘到 100m/分鐘,可選權(quán)力從 1000W 和高達 60000W,工作氣體選擇有空氣、氧氣、氮氣及混合氣體。
低/中功率(1000W - 4000W) 碳鋼切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
碳素鋼 | 空運 | 1 | 12.0-15.0% | 15.0-20.0% | 25.0-30.0% | 28.0-35.0% | 30.0-38.0% |
2 | 3.5-4.5% | 5.0-8.0% | 7.0-10.0% | 8.0-12.0% | 10.0-16.0% | ||
3 | 1.5-3.0% | 2.0-4.0% | 2.5-4.5% | 3.0-5.0% | |||
4 | 1.5-2.3% | 2.5-3.5% | |||||
5 | 1.0-2.2% | ||||||
氮氣 | 1 | 15.0-20.0% | 18.0-25.0% | 22.0-30.0% | 25.0-38.0% | 30.0-44.0% | |
氧氣 | 2 | 3.5-5.0% | 3.8-5.0% | 5.0-6.0% | 5.5-7.0% | 5.5-7.7% | |
3 | 2.5-3.5% | 2.8-3.8% | 3.5-4.3% | 3.6-5.0% | 3.7-5.5% | ||
4 | 2.0-3.3% | 2.3-3.5% | 2.8-4.0% | 3.0-4.5% | 3.5-4.6% | ||
5 | 1.4-2.0% | 1.6-2.5% | 2.5-3.0% | 2.5-3.3% | 2.5-4.0% | ||
6 | 1.2-1.6% | 1.4-1.8% | 2.2-2.5% | 2.3-2.8% | 2.5-3.5% | ||
8 | 0.8-1.1% | 0.9-1.3% | 1.3-1.8% | 1.8-2.2% | 2.0-2.8% | ||
10 | 0.6-0.9% | 0.8-1.2% | 1.2-1.5% | 1.2-1.6% | 1.2-2.2% | ||
12 | 0.4-0.7% | 0.7-1.0% | 0.8-1.0% | 1.0-1.3% | 1.0-1.7% | ||
16 | 0.5-0.7% | 0.6-0.8% | 0.6-0.9% | 0.7-1.0% | |||
20 | 0.5-0.8% | 0.6-0.9% | |||||
22 | 0.5-0.8% |
高功率(6000W - 30000W) 碳鋼切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
碳素鋼 | 空運 | 1 | 35.0-42.0% | 38.0-45.0% | 45.0-60.0% | 50.0-70.0% | 60.0-100.0% | 70.0-100.0% |
2 | 20.0-28.0% | 25.0-35.0% | 35.0-48.0% | 45.0-52.0% | 50.0-70.0% | 60.0-73.0% | ||
3 | 8.0-15.0% | 18.0-25.0% | 25.0-38.0% | 30.0-40.0% | 45.0-52.0% | 50.0-57.0% | ||
4 | 7.0-12.0% | 15.0-18.0% | 18.0-26.0% | 25.0-29.0% | 30.0-40.0% | 35.0-43.0% | ||
5 | 5.0-9.0% | 10.0-12.0% | 12.0-20.0% | 18.0-23.0% | 23.0-28.0% | 25.0-30.0% | ||
6 | 3.0-6.0% | 8.0-9.0% | 9.0-13.0% | 13.0-19.0% | 18.0-23.0% | 19.0-26.0% | ||
8 | 5.0-5.5% | 6.0-8.0% | 8.0-12.0% | 12.0-16.0% | 14.0-18.0% | |||
10 | 5-6.5% | 6.0-8.5% | 11.0-13.0% | 12.0-14.0% | ||||
12 | 4.0-4.6% | 5.0-6.0% | 7.0-10.0% | 10.0-12.0% | ||||
16 | 4.5-5.5% | 6.5-7.0% | 8.0-8.5% | |||||
20 | 2.7-3.2% | 4.5-5.5% | ||||||
22 | 2.9-3.5% | |||||||
25 | 2.0-3.2% | |||||||
氮氣 | 1 | 35.0-48.0% | 60.0-70.0% | 66.0-80.0% | 70.0-90.0% | 80.0-95.0% | 95.0-100.0% | |
氧氣 | 2 | 6.0-8.25% | 6.8-7.2% | 7.2-7.8% | 7.5-8.2% | 7.8-8.5% | 8.0-10.0% | |
3 | 4.0-5.5% | 4.8-5.5% | 5.2-5.8% | 5.5-6.0% | 5.8-6.3% | 6.0-7.0% | ||
4 | 3.5-5.0% | 3.8-4.3% | 4.2-4.6% | 4.5-5.2% | 4.8-5.5% | 5.0-6.5% | ||
5 | 3.0-4.2% | 3.3-4.3% | 3.8-4.7% | 4.0-5.0% | 4.3-4.8% | 4.5-5.0% | ||
6 | 2.6-3.5% | 3.0-3.4% | 3.5-4.0% | 3.8-4.3% | 4.0-4.5% | 4.2-4.8% | ||
8 | 2.0-2.8% | 2.3-3.0% | 2.6-3.3% | 2.8-3.5% | 3.0-3.6% | 3.5-4.0% | ||
10 | 1.8-2.3% | 2.0-2.5% | 2.5-3.0% | 2.6-3.0% | 2.8-3.2% | 3.0-3.5% | ||
12 | 1.6-2.1% | 1.7-2.2% | 2.0-2.3% | 2.5-3.0% | 2.7-3.2% | 2.8-3.4% | ||
16 | 0.7-1.0% | 1.2-1.4% | 1.4-1.6% | 1.7-2.0% | 1.9-2.3% | 2.0-2.5% | ||
20 | 0.5-0.9% | 1.0-1.1% | 1.2-1.5(2.1) | 1.3-1.6% | 1.5-1.8% | 1.6-2.0% | ||
22 | 0.5-0.7% | 0.9-1.0% | 0.9-1.2% | 1.1-1.3% | 1.3-1.6% | 1.5-1.8% | ||
25 | 0.4-0.6% | 0.6-0.7% | 0.6-0.9% | 0.9-1.2% | 1.0-1.4% | 1.3-1.5% | ||
30 | 0.3-0.6% | 0.5-0.8% | 0.6-0.8% | 0.8-1.2% | 1.2-1.4% | |||
40 | 0.25-0.33% | 0.4-0.7% | 0.7-0.9% | 0.9-1.1% | ||||
50 | 0.18-0.2% | 0.2-0.25% | 0.3-0.5% | 0.6-0.8% | ||||
60 | 0.18-0.2% | 0.2-0.25% | 0.22-0.28% | |||||
70 | 0.18-0.2% | 0.19-0.22% | ||||||
80 | 0.12-0.15% |
超高功率(40000W) 碳鋼切削參數(shù)
材料 | 厚度(mm) | 速度(米/分鐘) | 功率(瓦特) | 工作氣體 |
---|---|---|---|---|
碳素鋼 | 5 | 28.0-32.0% | 40000 | 氮氣/空氣 |
6 | 25.0-28.0% | |||
8 | 22.0-24.0% | |||
10 | 16.0-20.0% | |||
12 | 14.0-17.0% | |||
14 | 11.0-13.0% | |||
16 | 8.0-9.5% | |||
18 | 8.0-8.5% | |||
20 | 7.0-8.0% | |||
25 | 5.0-5.5% | |||
30 | 3.0-4.0% | |||
40 | 1.5-2.0% | |||
50 | 0.7-1.0% | |||
10 | 2.0-2.3% | 6000 | O?(正焦點) | |
12 | 1.8-2.0% | 7,500 | ||
14 | 1.6-1.8% | 8,500 | ||
16 | 1.6-1.8% | 9,500 | ||
20 | 1.5-1.6% | 12000 | ||
22 | 1.4-1.5% | 18000 | ||
25 | 1.2-1.4% | 18000 | ||
30 | 1.2-1.3% | 18000 | ||
40 | 0.9-1.1% | 26000 | ||
40 (非 Q235) | 0.3-0.6% | 20000 | ||
50 (非 Q235) | 0.3-0.5% | 25000 | ||
50 | 0.8-1.0% | 40000 | ||
60 | 0.6-0.9% | |||
70 | 0.5-0.7% | |||
80 | 0.4-0.6% | |||
90 | 0.3-0.4% | |||
100 | 0.2-0.3% | |||
12 | 3.2-3.5% | 20000 | O?(負焦點) | |
14 | 3.0-3.2% | |||
16 | 3.0-3.1% | |||
20 | 2.8-3.2% | |||
25 | 2.4-2.8% | 40000 | ||
30 | 2.4-2.6% | |||
35 | 2.3-2.6% | |||
40 | 2.0-2.3% | |||
50 | 1.2-1.6% | |||
60 | 1.0-1.3% | |||
70 | 0.6-0.8% |
超高功率(60000W) 碳鋼切削參數(shù)
材料 | 厚度(mm) | 速度(米/分鐘) | 功率(瓦特) | 工作氣體 |
---|---|---|---|---|
碳素鋼 | 16 | 13.0-14.0% | 60000 | 混合氣體 - (N?&O?)/空氣 |
18 | 11.0-12.0% | |||
20 | 9.0-10.0% | |||
25 | 6.5-7.5% | |||
30 | 4.5-5.5% | |||
35 | 3.5-4.4% | |||
40 | 2.8-3.4% | |||
45 | 2.0-2.5% | |||
50 | 1.5-2.0% | |||
60 | 1.0-1.4% | |||
16 | 1.6-1.8% | 12000 | O?(正焦點) | |
18 | 1.6-1.7% | |||
20 | 1.5-1.6% | |||
25 | 1.2-1.4% | 20000 | ||
30 | 1.2-1.3% | |||
35 | 1.1-1.2% | |||
40 | 0.9-1.1% | 25000 | ||
45 | 0.8-1.0% | |||
50 | 0.75-0.9% | 30000 | ||
60 | 0.7-0.8% | 50000 | ||
70 | 0.7-0.8% | 60000 | ||
80 | 0.6-0.7% | |||
100 | 0.5-0.6% | |||
160 | 0.15-0.25% | |||
200 | 0.15-0.2% | |||
20 | 2.4-3.0% | 15000 | O?(負焦點) | |
25 | 2.2-2.6% | 30000 | ||
30 | 2.0-2.4% | |||
35 | 2.0-2.2% | 35000 | ||
40 | 1.6-2.0% | |||
45 | 1.4-1.8% | 40000 | ||
50 | 1.2-1.6% | |||
60 | 1.0-1.3% | 60000 | ||
70 | 1.0-1.2% | |||
80 | 0.8-1.0% | |||
100 | 0.5-0.65% |
光纖激光切割不銹鋼厚度及速度和功率圖表
不銹鋼是指具有鈍性、耐腐蝕、不生銹、含鉻量較高的合金鋼(通常為12%~30%)在大氣和酸、堿、鹽等腐蝕介質(zhì)中耐腐蝕的鋼,其中含有鎳、鉬、釩、錳、鎢等元素,又稱耐酸鋼、白鐵、水銅鐵。
ASTM 等級和型號 不銹鋼 光纖激光器可以切割的包括 201、202、205、301、302、302B、302Cu、303、304、304L、304N、305、308、309、310、314、316、316L、316N、317、317L、321、329、330、347、384、403、405、409、410、414、416、420、422、429、430、430F、431、434、436、439、440(440A、44B、0C)、 440、444、446、501、502L 和 904。
光纖激光切割機 能夠切割薄至 1 毫米、厚至 150 毫米的不銹鋼,速度低至每分鐘 0.05 米,高至每分鐘 100 米,激光功率范圍為 1000W 至 60000W,工作氣體可選N?、Air。
低/中功率(1000W - 4000W) 不銹鋼切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
不銹鋼 | 空運 | 1 | 15.0-25.0% | 18.0-30.0% | 20.0-35.0% | 32.0-40.0% | 35.0-50.0% |
2 | 4.0-7.0% | 8.0-12.0% | 10.0-15.0% | 14.0-18.0% | 16.0-23.0% | ||
3 | 2.5-3.5% | 3.0-4.0% | 5.0-7.0% | 8.0-12.0% | 8.0-14.0% | ||
4 | 0.6-1.0% | 2.0-3.0% | 3.5-4.5% | 5.5-8.0% | 6.0-10.0% | ||
5 | 0.5-0.8% | 1.2-1.8% | 1.8-2.5% | 3.5-5.0% | 4.5-6.0% | ||
6 | 0.5-0.8% | 0.7-0.8% | 2.5-3.0% | 2.8-4.8% | |||
8 | 0.5 | 1.2-1.5% | 1.8-3.0% | ||||
10 | 0.8-1.2% | 0.85-1.8% | |||||
12 | 0.65-1.0% | ||||||
氮氣 | 1 | 16.5-22.0% | 20.0-26.0% | 27.5-33.0% | 31.0-38.5% | 33.0-45.0% | |
2 | 4.5-6.1% | 7.0-10.0% | 9.0-11.0% | 12.0-16.5% | 15.0-20.0% | ||
3 | 2.0-3.1% | 4.5-5.5% | 5.0-6.5% | 7.0-10.0% | 7.5-12.0% | ||
4 | 1.0-1.6% | 2.0-2.5% | 2.2-2.8% | 5.0-7.2% | 5.5-9.0% | ||
5 | 0.4-0.7% | 1.5-2.0% | 1.5-2.0% | 1.8-2.4% | 4.0-5.5% | ||
6 | 0.6-0.9% | 0.7-1.3% | 1.0-1.6% | 2.6-4.5% | |||
8 | 0.3-0.6% | 1.2-2.0% | 1.6-2.8% | ||||
10 | 0.7-1.0% | 0.7-1.6% | |||||
12 | 0.5-0.9% |
高功率(6000W - 30000W) 不銹鋼切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
不銹鋼 | 空運 | 1 | 55.0-70.0% | 65.0-75.0% | 70.0-85.0% | 80.0-95.0% | 83.0-100.0% | 85.0-100.0% |
2 | 32.0-45.0% | 40.0-50.0% | 45.0-55.0% | 48.0-55.0% | 55.0-70.0% | 65.0-80.0% | ||
3 | 20.0-28.0% | 27.0-33.0% | 30.0-38.0% | 35.0-40.0% | 45.0-52.0% | 55.0-60.0% | ||
4 | 13.0-18.0% | 15.0-20.0% | 25.0-30.0% | 25.0-29.0% | 30.0-40.0% | 38.0-45.0% | ||
5 | 10.0-15.0% | 12.0-16.0% | 16.0-19.0% | 18.0-23.0% | 23.0-28.0% | 27.0-33.0% | ||
6 | 7.0-10.0% | 9.0-11.0% | 13.0-17.0% | 14.0-19.0% | 18.0-23.0% | 24.0-28.0% | ||
8 | 4.5-6.0% | 5.5-6.0% | 9.0-11.0% | 8.0-12.0% | 14.0-16.0% | 20.0-24.0% | ||
10 | 2.0-3.0% | 4.0-4.5% | 6.5-8.0% | 6.8-8.5% | 9.0-12.0% | 15.0-20.0% | ||
12 | 1.4-1.8% | 2.5-3.5% | 5.5-6.0% | 5.5-6.5% | 8.0-10.0% | 12.5-15.0% | ||
16 | 0.8-1.0% | 1.3-2.0% | 2.2-2.8% | 4.5-5.5% | 5.5-6.5% | 8.0-9.0% | ||
20 | 0.5 | 0.7-1.0% | 1.5-2.0% | 1.9-2.1% | 2.7-3.2% | 4.5-5.5% | ||
25 | 0.5-0.8% | 0.8-1.2% | 1.2-1.4% | 1.8-2.5% | 2.5-3.0% | |||
30 | 0.25-0.4% | 0.5-0.8% | 0.8-1.0% | 1.4-1.6% | 1.5-2.2% | |||
40 | 0.4-0.5% | 0.5-0.8% | 0.8-1.0% | |||||
50 | 0.17-0.3% | 0..3-0.4 | 0.3-0.45% | |||||
60 | 0.14-0.18% | 0.16-0.2% | ||||||
70 | 0.1-0.13% | 0.1-0.15% | ||||||
80 | 0.05 | |||||||
氮氣 | 1 | 50.0-65.0% | 63.0-66.0% | 70.0-80.0% | 75.0-90.0% | 80.0-100.0% | 82.0-100.0% | |
2 | 30.0-40.0% | 40.0-44.0% | 44.0-48.0% | 46.0-50.0% | 50.0-60.0% | 63.0-75.0% | ||
3 | 18.0-25.0% | 25.0-28.0% | 28.0-35.0% | 30.0-38.0% | 35.0-45.0% | 52.0-58.0% | ||
4 | 10.0-15.5% | 15.0-18.0% | 20.0-26.0% | 22.0-28.0% | 30.0-32.0% | 35.0-43.0% | ||
5 | 8.0-13.5% | 12.0-14.0% | 15.0-20.0% | 16.0-22.0% | 24.0-28.0% | 25.0-30.0% | ||
6 | 6.0-9.0% | 9.0-9.5% | 11.0-13.0% | 12.0-15.0% | 20.0-25.0% | 22.0-25.0% | ||
8 | 4.0-5.5% | 5.0-5.3% | 7.0-7.5% | 7.5-8.5% | 14.0-17.0% | 18.0-22.0% | ||
10 | 1.8-2.8% | 3.8-4.0% | 5.0-5.5% | 5.5-6.5% | 10.0-13.0% | 14.0-18.0% | ||
12 | 1.2-1.6% | 2.5-2.7% | 3.0-3.5% | 3.3-4.0% | 9.0-10.0% | 12.0-14.0% | ||
14 | 0.8-1.2% | 1.8-1.9% | 2.3-2.8% | 2.5-3.0% | 7.0-8.5% | 8.0-10.0% | ||
16 | 0.6-0.9% | 1.3-1.5% | 2.1-2.5% | 2.3-2.8% | 5.0-6.0% | 7.0-8.0% | ||
20 | 0.7-0.8% | 1.4-1.7% | 1.5-1.9% | 2.5-3.0% | 4.0-5.0% | |||
25 | 0.5-0.6% | 0.7-1.0% | 0.9-1.2% | 1.4-1.8% | 2.0-2.5% | |||
30 | 0.5-0.7% | 0.6-0.8% | 0.9-1.2% | 1.2-2.0% | ||||
35 | 0.4-0.5% | 0.5 | 0.55-0.8% | 0.7-1.0% | ||||
40 | 0.3 | 0.4 | 0.4-0.5% | 0.6-0.8% | ||||
50 | 0.2 | 0.25 | 0.3-0.35% | 0.3-0.4% | ||||
60 | 0.15 | 0.15-0.2% | 0.15-0.25% | |||||
70 | 0.1-0.13% | 0.12-0.15% | ||||||
80 | 0.06-0.08% | 0.08-0.1% | ||||||
90 | 0.05-0.06% | 0.5-0.08% | ||||||
100 | 0.03-0.04% | 0.04-0.05% |
超高功率(40000W) 不銹鋼切削參數(shù)
材料 | 厚度(mm) | 速度(米/分鐘) | 功率(瓦特) | 工作氣體 |
---|---|---|---|---|
不銹鋼 | 5 | 25.0-30.0% | 40000 | 氮氣 |
6 | 22.0-25.0% | |||
8 | 20.0-23.0% | |||
10 | 16.0-21.0% | |||
12 | 12.0-14.0% | |||
14 | 10.0-12.0% | |||
16 | 9.0-11.0% | |||
18 | 8.0-9.5% | |||
20 | 7.0-8.5% | |||
25 | 4.5-5.5% | |||
30 | 3.0-4.0% | |||
40 | 1.5-2.0% | |||
50 | 0.5-0.8% | |||
60 | 0.4-0.6% | |||
70 | 0.2-0.3% | |||
80 | 0.2-0.25% | |||
90 | 0.14-0.18% | |||
100 | 0.08-0.12% | |||
5 | 30.0-34.0% | 40000 | 空運 | |
6 | 25.0-30.0% | |||
8 | 22.0-25.0% | |||
10 | 17.0-23.0% | |||
12 | 13.0-16.0% | |||
14 | 12.0-14.0% | |||
16 | 9.0-11.5% | |||
18 | 8.0-10.0% | |||
20 | 7.0-9.0% | |||
25 | 5.0-5.5% | |||
30 | 3.5-4.5% | |||
40 | 1.7-2.2% | |||
50 | 0.7-1.0% | |||
60 | 0.4-0.6% | |||
70 | 0.3-0.4% | |||
80 | 0.25-0.3% | |||
90 | 0.2-0.25% | |||
100 | 0.15-0.2% |
超高功率(60000W) 不銹鋼切削參數(shù)
材料 | 厚度(mm) | 速度(米/分鐘) | 功率(瓦特) | 工作氣體 |
---|---|---|---|---|
不銹鋼 | 16 | 13.0-14.0% | 60000 | 氮氣 |
18 | 11.0-12.0% | |||
20 | 9.0-10.0% | |||
25 | 6.5-7.5% | |||
30 | 5.0-6.0% | |||
35 | 3.5-4.5% | |||
40 | 3.0-3.5% | |||
50 | 1.8-2.2% | |||
60 | 1.3-1.6% | |||
70 | 1.0-1.2% | |||
80 | 0.6-0.8% | |||
90 | 0.4-0.6% | |||
90(調(diào)制) | 0.2-0.25% | |||
100 | 0.3-0.5% | |||
100(調(diào)制) | 0.15-0.2% | |||
120 | 0.1-0.15% | |||
16 | 13-14.5% | 60000 | 空運 | |
18 | 11-12.5% | |||
20 | 9-10.5% | |||
25 | 7.0-7.8% | |||
30 | 5.0-6.0% | |||
35 | 4.0-4.5% | |||
40 | 3.2-4.0% | |||
50 | 3.0-3.5% | |||
60 | 1.8-2.2% | |||
70 | 1.0-1.2% | |||
80 | 0.7-0.8% | |||
90 | 0.5-0.6% | |||
100 | 0.4-0.5% | |||
120 | 0.25-0.35% | |||
150 | 0.15-0.2% | |||
200(調(diào)制) | 0.05-0.1% |
光纖激光切割鋁厚度 & 速度 & 功率圖表
鋁是最豐富的銀白色輕金屬,質(zhì)軟,有延展性。
激光可以輕松切割鋁和鋁合金制成的箔、板、帶、管、棒和型材。
光纖激光切割系統(tǒng)非常適合切割軋制鋁、鑄鋁、純鋁合金、含銅、錳、硅、鎂和鋅的鋁合金,最高可達 100mm 厚度最大速度為 70m/分鐘,激光功率選項 1000W 至 40000W 和N?工作氣體。
低/中功率(1000W - 4000W) 鋁切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
鋁板 | 氮氣 | 1 | 10.0-13.0% | 15.0-27.5% | 22.0-31.0% | 25.0-30.0% | 28.0-32.0% |
2 | 2.0-4.5% | 7.0-8.6% | 10.0-13.2% | 15.0-18.0% | 16.0-20.0% | ||
3 | 0.6-1.3% | 2.5-4.0% | 5.0-6.6% | 7.0-8.0% | 10.0-12.0% | ||
4 | 1.0-1.6% | 1.5-2.2% | 5.0-6.0% | 6.0-7.0% | |||
5 | 0.6-0.9% | 1.0-1.3% | 2.5-3.0% | 4.0-5.0% | |||
6 | 0.6-0.9% | 1.5-2.0% | 2.5-3.0% | ||||
8 | 0.4-0.7% | 0.5-0.8% | 1.0-1.3% | ||||
10 | 0.3-0.4% | 0.8-1.0% | |||||
12 | 0.6-0.8% | ||||||
14 | 0.3-0.5% |
高功率(6000W - 30000W) 鋁切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
鋁板 | 氮氣 | 1 | 35.0-45.0% | 40.0-50.0% | 45.0-55.0% | 50.0-60.0% | 55.0-65.0% | 60.0-70.0% |
2 | 20.0-25.0% | 25.0-30.0% | 30.0-35.0% | 35.0-38.0% | 40.0-45.0% | 45.0-50.0% | ||
3 | 14.0-16.0% | 15.0-23.0% | 20.0-25.0% | 25.0-30.0% | 30.0-35.0% | 38.0-45.0% | ||
4 | 8.0-10.0% | 12.0-16.0% | 18.0-20.0% | 20.0-23.0% | 25.0-30.0% | 28.0-35.0% | ||
5 | 5.0-7.0% | 7.0-10% | 14.0-16.0% | 15.0-18.0% | 18.0-20.0% | 20.0-25.0% | ||
6 | 3.5-4.0% | 5.0-7.0% | 10.0-12.0% | 12.0-14.0% | 16.0-18.0% | 18.0-22.0% | ||
8 | 1.5-2.0% | 2.5-4.0% | 6.0-8.0% | 8.0-10.0% | 10.0-13.0% | 14.0-18.0% | ||
10 | 1.0-1.2% | 2.0-2.5% | 4.0-6.0% | 5.0-7.0% | 9.5-10.0% | 12.0-15.0% | ||
12 | 0.6-0.7% | 1.6-2.0% | 2.0-3.0% | 2.5-3.5% | 5.0-6.0% | 10.0-12.0% | ||
14 | 0.4-0.6% | 0.8-1.2% | 1.5-2.5% | 2.0-3.0% | 4.5-5.0% | 8.0-10.0% | ||
16 | 0.3-0.4% | 0.8-1.0% | 1.3-2.0% | 1.5-2.5% | 3.0-4.0% | 6.0-8.0% | ||
20 | 0.5-0.7% | 0.8-1.2% | 0.8-1.2% | 1.6-2.0% | 2.0-3.0% | |||
25 | 0.4-0.5% | 0.5-0.7% | 0.5-0.7% | 1.0-1.2% | 1.5-2.0% | |||
30 | 0.4-0.5% | 0.45-0.6% | 0.8-1.0% | 1.0-1.2% | ||||
35 | 0.3-0.35% | 0.45-0.55% | 0.7-0.9% | 0.8-1.0% | ||||
40 | 0.25-0.3% | 0.28-0.33% | 0.4-0.7% | 0.5-0.8% | ||||
50 | 0.15-0.2% | 0.2-0.25% | 0.3-0.5% | 0.4-0.6% | ||||
60 | 0.2 | 0.2-0.3% | 0.25-0.35% | |||||
70 | 0.08-0.13% | 0.12-0.15% | ||||||
80 | 0.08-0.1% |
超高功率(40000W) 鋁切削參數(shù)
材料 | 厚度(mm) | 速度(米/分鐘) | 功率(瓦特) | 工作氣體 |
---|---|---|---|---|
鋁板 | 5 | 25.0-30.0% | 40000 | 氮氣 |
6 | 20.0-25.0% | |||
8 | 18.0-22.0% | |||
10 | 14.0-17.0% | |||
12 | 11.0-13.0% | |||
14 | 9.0-11.0% | |||
16 | 7.0-9.0% | |||
18 | 5.0-7.0% | |||
20 | 4.0-5.0% | |||
25 | 3.0-3.5% | |||
30 | 2.0-3.0% | |||
40 | 1.0-1.5% | |||
50 | 0.4-0.6% | |||
60 | 0.2-0.3% | |||
70 | 0.2-0.25% | |||
80 | 0.15-0.2% | |||
90 | 0.12-0.15% | |||
100 | 0.08-0.1% |
光纖激光切割黃銅和銅厚度及速度和功率圖表
銅是一種柔軟而有延展性的金屬,具有優(yōu)良的導電性、導熱性、延展性和耐腐蝕性。黃銅是銅和鋅的合金,具有較高的機械性能和耐磨性。
激光可以輕松切割黃銅,以制造精密儀器、船舶零件、電子元件、槍彈、樂器、裝飾品、硬幣和模具。
除了普通的銅和黃銅外,光纖激光器還能切割鋁青銅、錳青銅、鋁黃銅、炮銅(錫鋅青銅)、白銅和鎳銅合金(蒙乃爾),厚度從 1mm 至 80mm 速度從 0.4 米/分鐘到 65 米/分鐘,激光功率低至 1000W 并且高達 40000W,使用氮氣切割黃銅,使用氧氣切割銅。
低/中功率(1000W - 4000W) 黃銅切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
黃銅 | 氮氣 | 1 | 14.0-20.0% | 15.0-22.0% | 20.0-27.0% | 20.0-28.0% | 25.0-30.0% |
2 | 3.0-4.5% | 4.0-7.2% | 7.7-8.8% | 7.0-13.2% | 12.0-15.0% | ||
3 | 1.0-1.2% | 1.1-1.5% | 3.0-4.5% | 5.0-7.2% | 5.5-7.7% | ||
4 | 1.0-1.2% | 1.3-1.8% | 2.5-3.0% | 3.5-5.5% | |||
5 | 0.6-0.9% | 0.8-0.9% | 1.6-2.0% | 2.0-3.5% | |||
6 | 0.4-0.6% | 0.8-1.2% | 1.4-2.2% | ||||
8 | 0.3-0.4% | 0.8-1.0% | |||||
10 | 0.4-0.6% |
高功率(6000W - 30000W) 黃銅切削參數(shù)
材料 | 煤氣 | 厚度(mm) | 速度(米/分鐘) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
黃銅 | 氮氣 | 1 | 30.0-40.0% | 35.0-45.0% | 38.0-50.0% | 40.0-55.0% | 45.0-60.0% | 55.0-65.0% |
2 | 15.0-18.0% | 25.0-27.0% | 30.0-35.0% | 32.0-37.0% | 35.0-40.0% | 38.0-45.0% | ||
3 | 12.0-14.0% | 15.0-18.0% | 18.0-22.0% | 20.0-24.0% | 25.0-28.0% | 28.0-33.0% | ||
4 | 8.0-10.0% | 10.0-12.0% | 15.0-18.0% | 16.0-19.0% | 19.0-22.0% | 22.0-26.0% | ||
5 | 5.0-5.5% | 7.0-9.0% | 12.0-15.0% | 13.0-16.0% | 17.0-19.0% | 18.5-22.0% | ||
6 | 3.2-3.8% | 6.0-6.5% | 7.0-10.0% | 9.0-11.0% | 12.0-15.0% | 15.0-18.0% | ||
8 | 1.5-1.8% | 2.5-3.0% | 5.5-6.5% | 6.0-8.0% | 8.0-10.0% | 10.0-15.0% | ||
10 | 0.8-1.0% | 1.0-1.5% | 3.5-4.7% | 5.0-6.0% | 7.0-8.0% | 8.0-10.0% | ||
12 | 0.6-0.7% | 0.8-1.2% | 1.8-2.0% | 2.0-2.2% | 2.5-3.5% | 5.0-8.0% | ||
15 | 0.6-0.7% | 1.0-1.2% | 1.3-1.4% | 1.8-2.0% | 2.5-4.5% | |||
18 | 0.5-0.7% | 0.8-1.2% | 0.8-1.3% | 1.3-1.8% | ||||
20 | 0.3-0.5% | 0.6-0.7% | 0.8-1.0% | 1.0-1.2% | ||||
25 | 0.4-0.6% | 0.7-0.9% | 0.8-1.0% | |||||
30 | 0.3-0.5% | 0.5-0.7% | 0.6-0.8% | |||||
40 | 0.4-0.5% | 0.5-0.65% | ||||||
50 | 0.4-0.5% |
超高功率(40000W) 黃銅和銅切削參數(shù)
材料 | 厚度(mm) | 速度(米/分鐘) | 功率(瓦特) | 工作氣體 |
---|---|---|---|---|
黃銅 | 5 | 25.0-30.0% | 40000 | 氮氣 |
6 | 20.0-25.0% | |||
8 | 18.0-22.0% | |||
10 | 10.0-14.0% | |||
12 | 8.0-11.0% | |||
14 | 6.0-8.0% | |||
16 | 5.0-7.0% | |||
18 | 4.0-5.0% | |||
20 | 3.0-4.0% | |||
25 | 2.5-3.0% | |||
30 | 2.0-2.5% | |||
銅 | 3 | 20.0-25.0% | 40000 | 氧氣 |
4 | 18.0-20.0% | |||
5 | 15.0-18.0% | |||
6 | 10.0-15.0% | |||
8 | 6.0-10.0% | |||
10 | 2.0-3.5% | |||
12 | 2.0-2.5% | |||
14 | 1.5-2.0% | |||
16 | 1.0-1.5% | |||
20 | 0.6-1.0% |
簡而言之,光纖激光器可以切割厚度達 1mm 厚度為 100mm 或更多,速度慢到 0.05m/分鐘,速度快至 100m/分鐘或更長,激光功率范圍為 1000W 至 60000W.不同的功率和工作氣體,切割厚度和速度都會有所不同。
要考慮的事情
光纖激光切割機功能強大,可以輕松精確地切割常見的金屬材料,甚至是一些高反射性金屬,如鋁、銅和黃銅。然而,切割金和銀等貴金屬有點麻煩。這需要找到最佳的功率選項和工作氣體,并調(diào)整以設(shè)置正確的 激光切割 參數(shù)以使工作順利完成并避免不必要的浪費。
如果您想用金銀切割精美的裝飾品、珠寶、工藝品和禮品以及一些精密零件和配件,請隨時詢問 STYLECNC的技術(shù)人員來為您的業(yè)務(wù)和預(yù)算提供解決方案。